Chevrolet 2004 Blazer Owner's Manual

Browse online or download Owner's Manual for Welding System Chevrolet 2004 Blazer. Chevrolet 2004 Blazer Owner`s manual [en] User Manual

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BODY BUILDERS INSTRUCTIONS .................................................................................................................................................................... 1
Section 0 – General Instructions ................................................................................................................................................................1
Section 1 – Body...........................................................................................................................................................................................2
Air Conditioning .....................................................................................................................................................................................2
Section 2 – Frame ........................................................................................................................................................................................3
Flanges...................................................................................................................................................................................................3
Holes ......................................................................................................................................................................................................3
Welding ..................................................................................................................................................................................................3
Alterations ..............................................................................................................................................................................................4
Shear Plate Attachments.......................................................................................................................................................................4
Section 3 – Front Suspension.....................................................................................................................................................................4
Section 4 – Rear Suspension......................................................................................................................................................................5
Section 5 – Brakes .......................................................................................................................................................................................5
Section 6 – Engine........................................................................................................................................................................................6
Section 7 – Transmission ............................................................................................................................................................................7
Section 8 – Fuel and Exhaust .....................................................................................................................................................................8
Fuel Systems .........................................................................................................................................................................................8
Fuel Lines...............................................................................................................................................................................................8
Fuel Tank................................................................................................................................................................................................9
Exhaust System.....................................................................................................................................................................................9
Section 9 – Steering ...................................................................................................................................................................................10
Section 10 – Tires.......................................................................................................................................................................................11
Section 12 – Electrical Battery and Battery Cables...............................................................................................................................11
Accessory Power Supply Feed: ..........................................................................................................................................................12
Section 13 – Cooling ..................................................................................................................................................................................13
Model Symbol Chart...........................................................................................................................................................................................14
S/T SMALL UTILITY – SUV
(
C
HEVY BLAZER & GMC JIMMY
)
S/T Small Utility – SUV 2004
i
PAGE
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Summary of Contents

Page 1 - S/T SMALL UTILITY – SUV

BODY BUILDERS INSTRUCTIONS ...

Page 2

(Section 6 — continued from previous page)• Caution must be taken so that the accelerator pedal remains properly located. Guidelines for accelerator p

Page 3

Section 8 — Fuel and ExhaustFuel SystemsDue to the critical nature of sealing the fuel system, anyone making modifications or alterations to the exist

Page 4

(Section 8 — continued from previous page)Fuel TankFor vehicles with full frames, the tank must have a minimum clearance of 2 in. top, front, rear and

Page 5

(Section 8 — continued from previous page)Tail pipe outlet location must be tested statically and with the vehicle in motion to ensure that exhaust ga

Page 6

Section 10 — TiresCheck wheel lug nuts for proper torque; specifications are provided in the Owner’s Manual.Substitution of tires of greater capacity

Page 7

(Section 12 — continued from previous page)Modifications/add-on wiring must be carefully reviewed to ensure compatibility with the base vehicle wiring

Page 8

Section 13 — CoolingTo provide satisfactory engine cooling, the following conditions must be met:1. Do not locate any large objects in front of the ra

Page 9

S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200414PAGEModel Symbol ChartTRUCK (Optional)ENGINEERINGMODEL / MODEL / M

Page 10

S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200415PAGES/T 10516 — 2 Door Utility, General ArrangementTD005626

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200416PAGES/T 10506 – 4 Door Utility, General ArrangementTD005626

Page 12

CHASSISGENERAL CHASSIS ARRANGEMENT2 Door Utility, General Arrangement – S/T 10516...

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200417PAGEOutside Mirror OptionsTD005723

Page 14

S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200418PAGES/T Front End Sheet MetalTD005720

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200419PAGES/T 10506 4 Door Utility ExteriorTD005630

Page 16

S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200420PAGES/T 10516 2 Door Utility ExteriorTD005629

Page 17

S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200421PAGES/T 10516 2 Door Utility Hi-Wider ExteriorTD005636

Page 18

S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200422PAGES/T 10516 – 2 Door Utility, Interior SeatingTD000000

Page 19

S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200423PAGES/T 10506 – 4 Door Utility, Interior SeatingTD000000

Page 20

S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200424PAGES 10506 Rail and Crossmember ArrangementTD005626

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200425PAGET 10506 Rail and Crossmember ArrangementTD005626

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200426PAGES 10516 Rail and Crossmember ArrangementTD005960d

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AXLE/SUSPENSIONFront Axle / Tire Data Chart – S 10000...

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S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200427PAGET 10516 Rail and Crossmember ArrangementTD005960c

Page 25

S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200428PAGES/T 10506 – 4 Door Utility, Spare Tire CarrierTD005626

Page 26

S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200429PAGES/T 105 (06/16) Utility, Trailer Hitch MountingTD005620

Page 27

S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200430PAGES 10000 Front Axle / Tire Data ChartTD005637

Page 28

S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200431PAGET 10000 Front Axle / Tire Data ChartTD005813

Page 29

S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200432PAGES/T 105 (05/16) Utility, Rear Axle / Tire Data ChartTD005639

Page 30

S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200433PAGES/T 10506 Fuel TankTD005957d

Page 31

S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200434PAGES/T 10516 Fuel TankTD005957e

Page 32

S/T SMALL UTILITY – SUV (CHEVY BLAZER & GMC JIMMY)S/T Small Utility – SUV 200435PAGES/T Tail Pipe LocationsTD005736

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Ordering InformationElectrical diagrams are available from Chevrolet and GMC through service publications. They have contracted the following companie

Page 34

BODY BUILDERS INSTRUCTIONSThe Incomplete Vehicle Document (IVD) is supplied with each incomplete vehicle, and provides information that should be used

Page 35

(Section 0 — continued from previous page)Service and service replacement parts for your add-on systems may not be available from a GM dealer. Those i

Page 36

Section 2 — FrameHole drilling, welding, modifications, or alterations to the frame assembly are the responsibility of persons performing these operat

Page 37

(Section 2 — continued from previous page)for shorts or other damage which could draw excessive currents and possibly cause an electrical system short

Page 38

Section 4 — Rear SuspensionClearance to body should be provided for the suspension, axle, driveshaft and tires under the following conditions: (1) Axl

Page 39

(Section 5 — continued from previous page)Body builder is to verify that the brake warning switch is operative. The brake warning switch on models equ

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